Internet Explorer users may experience issues with certain features of our site. This flow takes air and heat away from the housing. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. A severe case of stiction will cause a vehicle to spit and sputter consistently. Note: If file(s) are missing from the .zip download then the file type is not supported by bulk download. 4 Years Running Rough / Misfire - Caterpillar Symptoms Hot Shot's Secret 8.84K subscribers Subscribe 33K views 5 years ago A condition of running rough can be one of many factors. Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. Twitter I checked for air in fuel between the primary filter and pump. Need help with your Caterpillar engine? Terms of Use I have checked the fuel pressure and it is 39-40psi at 1,000rpm. Winner by Danfoss EC-6TW EC-TW Series Hose Conductive, Winner by Danfoss EN-6TW EN-TW Series Hose Non-Conductive, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506BK-600R, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506RD-600R, Weatherhead by Danfoss H00906-250R Braided hose ID 0.38 Inch OD 0.65 Inch Length 250 Foot, Weatherhead by Danfoss H00906-25R Braided hose ID 0.38 Inch OD 0.65 Inch Length 25 Foot, Boston by Danfoss Clearforce-R Industrial Hose Food and Beverage H28506-300R, Weatherhead by Danfoss H00906-50R Braided hose ID 0.38 Inch OD 0.65 Inch Length 50 Foot, Weatherhead by Danfoss H24306-100R Braided hose ID 0.38 Inch OD 0.5 Inch Length 100 Foot, Danfoss 06E-406 E Series Crimp Hose Fittings SAE 45 Female Swivel, Danfoss E Series Crimp Hose Fittings SAE 45 Female Swivel, H009, H209, H243, H265, H275, H277, H285, H435, H436, General purpose low and medium pressure hydraulics. The fuel in the housing is the supply for the injection pumps and the lubricant for all the moving parts in the housing. May 29, 2021 by sam. Wheel Loaders Bell m (10 2 lb ft) Lightly, Remove & Install Exhaust Manifold Start By: a. remove turbocharger b. remove water regulator housing 1. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. UNIDADE 1: VRZEA PAULISTA/SP. 2303728 | Caterpillar 3406E Fuel Injector, Remanufactured (10R8502) Key . This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. 3 Years Feb. cat 3406e running rough . Looking for replacement parts for your CAT diesel engine? Radio Technology Owners Manuals & Regulatory Compliance Documents, Engines & Power Systems Technologies and Services, https://developers.google.com/maps/terms-20180207#section_9_3. I also replaced the three worst sounding injectors. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. But dont worry - the rest of our kits are just as awesome. Transfer pump drain. Pioneer Precast Concrete LLC > Blog > Uncategorized > cat 3406e running rough. There was no change in the way it ran while I did this. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. : 4.7m Transport length: 9.01m. EN-6TW. Google Chrome, Microsoft Edge, Mozilla Firefox) for the full Cat.com experience. This can be treated like any other stiction issue. Notice: Every data listed is verified by LECTURA Specs team experts. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. Welcome! I thought your fuel pressure seemed a bit low but not enough for the problem that you are having. The timing could not have been more perfect, as there was a construction boom after World War II that caused the company enormous success that is still showing. Lectura specs You will need a scan tool to properly diagnose this.The hardest to diagnose is an intermittent miss. Flexibility each job requires with the performance and productivity you expect. Is the smoke issue new or has it been doing this. Use with engine serial code prefixes of 8YS, 9NS, 5DS, 1LW. 1. They began building truck engines for both on- and off-highway applications, and entered the global market. If you search for vocational trucks elsewhere you will Cat Reman long blocks . Originally Posted July 28, 2017; Edited December 5, 2019. If you want to know more about the differences, read out blog comparing the 3406E, the C15, and the C15 ACERT! Use H277 or H435 where shock hazards exist. Cat Man is online now 21. I replaced the injector orings and the the internal injector harness (leaked oil through the pins). I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Loosen the two nuts and remove connector (2) from electronic unit injector. Cover for housing. This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. However, when an OEM moves on to produce other engines, aftermarket companies come in to improve on the designs and produce direct replacement parts that fit perfectly in the engine. Without your consent employers will not be able to contact with job offers, would you like to opt-in now? what might . I have monitored the sensor readings and can't see anything that looks off. SLEEVE METERING FUEL INJECTION PUMP and Google Privacy Policy at Would you like to do that now? We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. Priced less than new, expand your options without expanding your budget. After a few years, this rubber will harden, which can cause oil leaks as well. I know a guy with a C-15 that swears he can hear a difference in exhaust with the places he buys fuel(bio amount) and fuel temp. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. Please remember that when buying products from HHP, we always require a part number or engine serial number, depending on the product you wish to purchase. Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by JCMtrans, Jun 2, 2019. By clicking the button Understand & proceed you additionally consent to the use of cookies that allow for personalized retargeting ads on third party websites based on your interests in accordance with our privacy policy. Fuel injection pump. You've disabled JavaScript in your web browser. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. 1 Year The timing is done electronically on the 3406E. I would make sure had no air in fuel before replacing hard parts. And boy, was it successful. Trucks are currently available only in the United States and Copyright 1984-2023 LECTURA GmbH Verlag + Marketing Service Alle Rechte vorbehalten. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, NewP200010Okay, okay, you have seen this one inour spotlight on the C15too, but we promise that its worth repeating. Theres no denying that Caterpillar did a pretty darn good job with production of the parts for the 3406E (the parts they made, at least). Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. omparing the 3406E, the C15, and the C15 ACERT, Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New, Caterpillar C15/3406E Turbocharger with Wastegate, New, Caterpillar 3406E/C15 Fuel Injector, Remanufactured, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. When it acts up it will be as if the key was turned off momentarily. Will setting the trim codes to all one code make it run smoothly or should I set them per injector label? Also set the trim codes and no change there either. For a better experience, please enable JavaScript in your browser before proceeding. He Checked the advance and said it was fine.He changed the gov springs so it would turn 2200 no load. Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. Save my name, email, and website in this browser for the next time I comment. Copyright 2023 Highway and Heavy Parts. Position for measurement of fuel pressure in housing. Its brand-spanking new, so you get the longest possible life out of it. set them to what is stamped on injectors, the purpose of the trim codes is to smooth out the motor Also wondering if any change when under a pull? (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1994 Caterpillar 3406E Diesel Engine (40PIN), Serial # 5EK15882, AR # 1111463, 475 HP @ 1800 RPM, 14.6L, Short Block # 0R9208, TEST RUN . I tried a test ECM but still no change. When these components need to be replaced, Caterpillar will sell you a complete rocker arm to replace them. The power of Cat parts - now in the palm of your hand. CAT Vocational By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. Various attachments are available to shorten the time it takes for the engine to reach operating temperature by heating the coolant or the inlet air. It was the last the 3406 model engine, with its predecessor being the 3406C. It is our #1 selling product for a reason, and not just because its pretty to look at (although it is, in a way). Constant bleed valve (in fitting). of fuel go back to the fuel tank, through return line (8) when the pressure in the housing is 25 to 32 psi (170 to 220 kPa). I had one do the same thing about a year ago. For example, the 3208 marine engine rated 435 bhp (326 bkW) has a camshaft that closes the inlet valves earlier. Cookie Policy | Since you already have an existing Caterpillar account, weve automatically enabled your access to Cat.com. There are no codes present and when you do a cylinder cutout test on the injectors you cant tell which cylinder is the culprit because they all have the same amount of change to the engine when shorted out individually. The remanufactured parts of the injector are all cleaned and tested, including the nozzle. 30. At SaMoTer 2023, Doosan Infracore will show its new DEVELON brand for the first time in Italy, confirming it as the companys new global brand identity. Wheel Loaders By capitalizing on the global growth trends of electrification and digitalization, were accelerating the planets transition to renewable energy and helping to solve the worlds most urgent power management challenges. Basic model with ROPS cabin, std. Our dealer locator provides the most up-to-date information on Cat dealers close to you. The 3406E was one of the best engines that Caterpillar produced. This was after replacing the check valve in the fuel manifold. Inlet for lubricating oil for automatic timing advance unit. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. Sign In to personalize your Cat.com experience, If you already have an existing account with another Cat App, you can use the same account to sign in here. 28. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . Sorry this is so long but Im having a problem with a 3406E 5EK engine. Bleed valve. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. Harrisburg, Pennsylvania 17112. First, fuel is not burned efficiently when the engine runs at idle or at low engine speed without load, which are normal start-up conditions. Here is cool tool I keep going back in forth over to help diagnose injector issues. I don't have an older 3406E 40 pin service manual, but I'll bet a $100 that it's the cam timing/speed sensor on the engine. In 1925, the two giants merged in an effort to solve both of their financial issues. All of this didn't help any. I am not able to calibrate the timing as I dont have the probe required to do it. These include jacket water or block heaters, and inlet air heaters. 20R-7819: Cat Reman Platinum Engine Overhaul Kit (3406E) Cat Reman 3406E (16.25:1 Compression Ratio) Platinum level engine overhaul kit consists of all parts from Gold kit, plus: Cat Reman cylinder heads, Cat Reman fuel injectors, Cat Reman water pump, Cat Reman oil pump and Cat Reman cylinder packs. It started one day and steadily got worse. I know the ground lug on the head is ok but did not check the other end of the wire. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. P200010. No smoke either. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. More technical details, like: bucket capacity max., steering mode, lifting force, dimension lxwxh, cylinder bore x stroke are available in the full technical specs. 24. Privacy | For the dial indicator on the cam, is it just a matter of pulling 3/4 Jake off and rockers, setting up the dial (I have a magnetic one), and having someone bar the engine? We also recommend using DIESEL EXTREME to clean out the fuel system on your truck.If the truck runs rough only at idle, a stiction issue is likely, so treat this the same way.If the truck is running rough all of the time, it can be a little more complicated. 29. Natural Disaster Assistance & Fraud Protection. The camshaft and rocker levers are good. Sort of like it is only running on a couple of cylinders. 35. john jameson hon; prophetic word examples; the works of john wesley 14 volumes pdf; texas high school baseball player rankings 2023; what did atreus say to the world serpent; cat 3406e running rough. Passage (to transfer pump inlet). As you were browsing something about your browser made us think you were a bot. 25. I have replaced the fuel filters and drained and replaced the fuel in the tanks at the owners request. There is never any smoke either. Job Listing Rules. Order the Wheel Loaders spare parts easily today - worldwide. It is so much like when you hear a cat running like this you throw the computer on it, short out the injectors and replace the bad one and send him on his way. It sure sounds like the same issue I had on one that took all six injecotrs to fix Where did you check for air in fuel at? Contact our team with any change suggestion. shovel and teeth. In the 3406Es with a 5EK engine serial number, there was a pretty bad and widespread crankshaft breakage problem. Your Caterpillar account is the single account you use to log in to select services and applications we offer. Home / / cat 3406e running rough. 20. Sorry this is so long but I'm having a problem with a 3406E 5EK engine. Was the cam checked/replaced during the overhaul? Please try a current version of an alternate browser (i.e. Fuel can go from the housing in three ways. It meets all of the exact specifications for Caterpillars original turbocharger (and by that we mean the manufacturer that made that turbocharger for Caterpillar), but it only costs a fraction of the price. Technical specs. 33. You can now create an account to manage your preferences and personalize your experience on Cat.com. When you hear this thing running it sounds and feels like it has a miss. Use the ERA equipment CO2 Calculator to estimate the CO2 emissions per hour of use of the Bell L2606E or other Wheel Loaders. And on top of that, explore the recently launched LECTURA project Start-Up Stage 2023, introducing ambitious start-up companies from the industry. 5+ Years, Please select ALL of your current, valid drivers licenses. 1-5 Months Rod. Calculate your monthly payment. The rest of the day it cranks fine. Was the head checked during the overhaul? From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. 22. The fuel in the passage is the supply for transfer pump (18). Shop for parts and machines online, manage your fleet, go mobile, and more. A fault code 34 can be either a secondary or primary engine speed sensor in a 70 pin engine. Improve productivity and lower heavy equipment operating costs with Caterpillar Global Supervisor Training and Jobsite Analysis. 3406E misfire that won't go away, even after overhaul. We need more information to finish setting up your account. You're a power user moving through this website with super-human speed. All parts listed to fit these manufacturers' models are replacement aftermarket parts. The first big step in recovery was that Caterpillar began making diesel engines, which debuted in 1931. ubs arena parking problems; hp desktop with windows 7 professional 64 bit; elkhart county delinquent taxes; honey baked ham sweet potato souffle recipe; rick and morty coke spoon; cat 3406e running rough. Black or white idle or load. The product quickly became the hot item for Bens company, the Holt Manufacturing Company. Hi ! The 3406E didnt last until the new millennium, though; its last year of production was 1999. Come join the discussion about performance, builds, ecodiesel, towing capacity, modifications, classifieds, troubleshooting, maintenance, and more! The engine itself has 1,090,000 miles but has had at least one inframe done on it. https://developers.google.com/maps/terms-20180207#section_9_3 Fleet management is not a one-size-fits-all process. A forum community dedicated to Diesel engine owners and enthusiasts. Buy buckets, blades,adapters and othermachineattachments for yourspecific application. Apparently the crank has been cracked this whole time and I just finished it off. In order for you to receive the best possible offers, please make sure your answers above are accurate prior to submitting. Read on to learn the history of the engine, as well as some common failures you might experience. Flexibility each job requires with the performance and productivity you expect. Brass screw terminal. Want more info on your ESN? Governor control shaft. The 3406Es have holes in the block as an optional way to check oil level, which are stoppered with rubber plugs. You see, remanufactured injectors are pretty amazing, and most of the parts of them are actually new. Forged parts are much stronger and more reliable than cast parts. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. Have a 3406e truck engine that intermittently runs rough, if you lay into the throttle you can get over the stumble. While loading in the field or dumping at the dryer we let them run once you go to take off runs fine until you get up over 1500 rpm and it will sputter a little but still has good power. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). It broke right behind the #6 rod journal. I was just about ready to try the remaining 3 injectors but I took the truck out for another drive and the crankshaft decided to let go. I Need CDL Training Impressum Wether you are a dealer or end user, LECTURA can guide you to the right direction. Took it to an expirienced cat mechanic. Canada. I have also shorted them all out except for one leaving it to run on one cylinder and you still cant tell. I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. Weight: 24.89t - Standard tyres: 26.5R25 - Bucket width: 3.27m - Bucket capacity: 4.7m - Bucket capacity min. The new company name was based on Ben Holts infamous design, and Caterpillar with a capital C was officially born. The head also comes fully loaded with valves, springs, retainers, keepers, and cam bearings, so you dont have to make any extra purchases. the numbers are on top of the injector I can't remember if they are on the solenoid or the top of the plunger where the rocker arm sits, you do not need a file from a cd or from cat those are only on accert and newer have you monitored all your ecm inputs from your ecm as far as boost, fuel temp, atmospheric press,,etc. Do you have any smoke when it is cutting out or missing? Filter base. It was replaced by the C15, which was similar in parts and horsepower. Ask an Expert Car Questions Truck Repair Cat Man, Cat Engine Expert Satisfied Customers I am ASE Master Truck Certified. Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? Cam gear timing mark lines up just fine with the mark on the front cover when the pin drops in. Sorry for the 60 questions, just trying to give you ideas of where to look. Natural disaster assistance is just one more way were here for you during tough times. as the primary tool in agricultural development. 27. The products below may not be the right product for your specific engine. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); 3304 & 3306 Fuel Flow Using The Priming Pump And Bleed Valve. 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch).
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